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Flagship Service

Boiler Weighing

Accurate load measurement, monitoring and system balancing for boiler support systems in waste-to-energy and power generation plants.

The problem

Why boiler weighing matters.

Boiler hanger rods are designed for specified loads — but in service can sit at two to three times their intended limit. Combined with heat and corrosion, this quietly shortens the life of the support system and the boiler itself.

Prolonged overloading can reduce effective cross-sectional area by up to 50% over a boiler's operational life, leading to:

  • Boiler hanger rod failure
  • Permanent header deformation
  • Increased likelihood of tube weld cracking
Boiler hanger rods and support system on-site
⌀ Hanger rod
Load point
Spec · overload
2–3×
Typical rod overload factor
Spec · degradation
50%
Cross-section loss possible
Spec · method
On-site
No off-site removal needed
Spec · mode
Live
Shutdown or operational
Ref
BWA · Fleet
Method
On-plant load analysis
Scope
Hanger rods · pipe supports
Status
Verified

Accurate Assessment

The structural integrity of boiler support systems cannot be reviewed using automated monitoring alone. Accurate evaluation requires:

  • Targeted visual inspection
  • Precise on-site measurement
  • Ongoing monitoring to identify trends

Our Capability

Fleet Engineering provides specialist equipment and experienced engineers to:

  • Analyse hanger and support rod loads
  • Monitor system performance over time
  • Adjust and rebalance support systems

Carried out during planned shutdowns or whilst the unit remains operational.

Load Measurement & Balancing

Full boiler weighing services including:

  • Accurate load distribution measurement
  • Comparison against OEM or site specifications
  • Rebalancing to restore correct load conditions

What This Prevents

Correct load distribution helps prevent:

  • Tube leaks and header sagging
  • Hanger rod failure
  • Catastrophic boiler collapse

Extends component life and eliminates the need for costly off-site testing.

Why Fleet Engineering

With extensive on-site engineering experience, we deliver practical, accurate and efficient boiler weighing solutions tailored to real-world operating environments. Our team works directly at your facility — providing results you can trust without the cost and disruption of removing equipment for off-site analysis.

Client testimonial to be added — Rick to supply from existing boiler weighing client.
— Client name & company TBC

Need Boiler Weighing?

Available for planned maintenance schedules and call-outs across the UK and Europe.

Discuss Your Requirements →